CXAC85264: innovative 5v reference output reconstruction Charger power supply design, in the field of fast charging technology and industrial power supply, high precision control and system simplification have become the core demands. CXAC85264 current mode PWM controller provides revolutionary solutions for medium and high power flyback/forward power supply by integrating 5v reference voltage source and intelligent voltage clamp technology, significantly reducing BOM cost and improving system reliability
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[ CXAC85264 ]"
CXAC85264: innovative 5v reference output reconstruction Charger power supply design
In the field of fast charging technology and industrial power supply, high precision control and system simplification have become the core demands. CXAC85264 current mode PWM controller provides revolutionary solutions for medium and high power flyback/forward power supply by integrating 5v reference voltage source and intelligent voltage clamp technology, significantly reducing BOM cost and improving system reliability.
I. Breakthrough technical characteristics
CXAC85264 three major innovative designs directly hit the pain points of the industry:
1. Precision voltage reference
a. Independent REF pin output 5V ± 5% reference voltage (4.9-5.5V)
B. Maximum 5mA drive capability replaces external TL431, saving 2 peripheral devices
c. Temperature drift <± 1%(-45 ℃ ~ 125 ℃ full temperature zone)
2. Dynamic protection system
| Protection mechanism | Trigger threshold | Response speed | Technical advantages |
| ---------------- | ---------------- | ------------ | ------------------------ |
| VCC overvoltage clamp | >20V automatic start | Nanoseconds | Clamp 17.5v anti-MOS breakdown |
| Frontier blanking | 250ns fixed duration | Takes effect every cycle | Eliminates current detection spikes |
| Hiccup mode | Light load 21kHz switching | 55ms latency | Standby power consumption <100MW |
3.EMI optimization architecture
a. Frequency range ± 4%(65kHz center frequency)
B. Built-in slope compensation eliminates subharmonic oscillation
II. Analysis of key performance parameters
1. Energy efficiency control
a. The lowest starting current in the world (3 times lower than that of competing products)
B .2.3mA ultra-low operating current (VCC = 18V)
c. Green mode conversion efficiency> 89%(10% load)
2. Precise control
a. Current limiting threshold 0.9V ± 5% (full temperature range)
B. PWM gain 2.8V/V ensures loop stability
3. Driving capability
| Parameter | Condition | Typical value |
|---|---|---|
| Rise time | Drive 1nF load | 130ns |
| Fall Time | Drive 1nF load | 50ns |
| Output clamp | VCC>20V | 17.5V |
III. Typical Application Design Guide
1. Three-stage lead-acid battery charger(Figure 6-2)
a. Use the REF pin to directly drive optocoupler, eliminating the reference IC
B .46% duty cycle optimized trickle charging stage efficiency
2. Wide voltage lithium battery charger(Figure 6-3)
a.VCC clamp function to deal with 36V transient voltage shock
B .30ms overload delay protection against false triggering
3. Motor drive power supply
a. Slope compensation to suppress the risk of magnetic saturation
B. Cold start at-45℃ to ensure the reliability of industrial equipment
IV. Deep optimization of electrical characteristics
1. Safety protection system
| Parameter | Minimum value | Maximum | Unit |
|---|---|---|---|
| VCC undervoltage protection recovery point | 9.5 | 11.5 | V |
| VCC overvoltage protection trigger point | 27.2 | 29.2 | V |
| Welding tolerance temperature | - | 300 | ℃ |
2. Precise frequency control
Formula: Fosc(kHz)=3640/RI(kΩ)
56 Kohm resistor achieves 65kHz switching frequency
V. Packaging and thermal design
B .1.27mm pin spacing supports manual welding
B. CS pin routing length <15mm to avoid interference
3. Selection comparison: CXAC85264 vs traditional solutions
| Indicators | Traditional solution | CXAC85264 | Advantage range |
|---|---|---|---|
| Reference voltage accuracy | ± 8% | ± 5% | Increase by 37% |
| Standby power consumption | 350MW | 95MW | Reduced by 73% |
| Number of protected ICs | 3 pieces | Built-in | Save 100% |
4. Key design tips
a.REF pin needs to be connected with 0.1 ohm F decoupling capacitor (from chip <2mm)
B. RI resistance accuracy must be ± 1% (to ensure the effectiveness of frequency jitter)
c. Hiccup mode entry condition: FB voltage <1.5V lasts for 3 cycles
Conclusion: redefine new standards for power integration
CXAC85264 with the original 5v reference output and dynamic voltage clamp technology, the contradiction between accuracy and safety in charger design is solved. Its 6µa ultra-low starting current feature is especially suitable for intermittent power supply scenarios such as solar charging, while 65kHz ± 4% TikTok technology can easily pass EN55022 Class B certification. For engineers who develop cost-effective chargers and adapters, the chip can reduce peripheral devices by 40% and improve system reliability by 200%.
Technical Specification (product PDF)
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