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CXSD62683 80A synchronous rectifier buck chip: 30V wide input, small volume DC-DC solution

In the field of high-performance power management, CXSD62683, as a breakthrough synchronous rectification step-down DC-DC chip, is becoming an ideal choice for industrial control, fast charging equipment and inverter system with its 30V/80A built-in power tube, 15A continuous output capability and QFN32 ultra-small package. This article will analyze its technical characteristics, design advantages and industry application scenarios in depth.

CXSD62683 80A synchronous rectifier buck chip: 30V wide input, small volume DC-DC solution
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CXSD62683: high performance 80A integrated buck chip, reshaping industrial power design efficiencyjyc嘉泰姆

In the field of high-performance power management,CXSD62683As a breakthrough synchronous rectifier buck DC-DC chip, with its30V/80A built-in power tube,15A Continuous Output CapabilityandQFN32 Ultra Small PackageIt is becoming an ideal choice for industrial control, fast charging equipment and inverter systems. This article will analyze its technical characteristics, design advantages and industry application scenarios in depth.jyc嘉泰姆


1. core features: the perfect balance of high integration and small size

1. Wide voltage input range10V-30V input compatibility, adapt to a variety of industrial scenarios.jyc嘉泰姆

2. Minimalist peripheral designjyc嘉泰姆

a. Integrated 30V/80A power MOS tube to reduce external devicesjyc嘉泰姆

B. Support synchronous rectification, efficiency increased by more than 15%jyc嘉泰姆

Multiple protection mechanismsjyc嘉泰姆

a. Short circuit lock protection (to be restarted)jyc嘉泰姆

B. cycle-by-cycle current limiting 155 ℃ over-temperature protectionjyc嘉泰姆

4. Flexible adjustable parametersjyc嘉泰姆

a. Frequency adjustment (formula: Fosc(KHz)= 6150/RI(KΩ))jyc嘉泰姆

B. Adjustable dead time (formula: DT(nS)= 5 * RT(KΩ))jyc嘉泰姆

c. The output voltage is freely set (Vout =(1 R1/R2)* 1.3V)jyc嘉泰姆


2. Key Application Domain Analysis

1. Fast charging power supply (PD protocol):15A continuous current output capability to meet 100W fast charging requirements and support dynamic voltage adjustment.jyc嘉泰姆

2. Industrial control system:Wide temperature range support (-45 ℃ ~ 125 ℃), adapt to harsh environment, built-in short circuit protection to ensure equipment safety.jyc嘉泰姆

3. Non-isolated DC-DC module:QFN32 package saves 70% PCB area, and only inductor + capacitor is needed to construct a complete scheme on the periphery (refer to fig. 6-1~6-4).jyc嘉泰姆


3. Design Guide: Optimizing Energy Efficiency and Reliability

1.VCC power supply design: 10-15V input is recommended, and 78L12 regulator is required when> 18Vjyc嘉泰姆

2. Inductor selection formula(Ripple current ≤ 30% maximum output is recommended)jyc嘉泰姆

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3. Key to capacitor selection: Low ESR capacitor priority, output voltage ripple formula:jyc嘉泰姆

4. Selection of current limiting schemejyc嘉泰姆

a. External resistor current limit: ipeak = 0.19V/RS1 (Figure 8.6)jyc嘉泰姆
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B. The built-in tube resists and limits the current (Figure 8.7).jyc嘉泰姆
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Deep Interpretation of 4. Security Protection Mechanism

When the output current is abnormal, the chip is protected by the three-level protection system:jyc嘉泰姆

1. Cycle-by-cycle current limiting: Real-time monitoring of IS pin voltage (threshold 0.19V)jyc嘉泰姆

2. Short circuit locking: output voltage <75% set value trigger protection, need to restart recoveryjyc嘉泰姆

3. Temperature protection: 155 ℃ automatic shutdown to avoid thermal runawayjyc嘉泰姆


5. PCB Layout Golden Rule

1. Principle of capacitor proximity: VCC/GND capacitor, VB/VS bootstrap capacitor close to pinjyc嘉泰姆

2. Power path design: SW1/SW2/VP trace width ≥ 2mm, shorten the loopjyc嘉泰姆

3. Ground separation: single-point connection between power ground (PIN14-16) and signal ground (PIN5,12)jyc嘉泰姆


Analysis of 6. Market Competitiveness

In contrast to traditional discrete solutions, CXSD62683 offer:jyc嘉泰姆
1. Cost reduced by 40% (integrated drive + power tube)jyc嘉泰姆
2. Power density increased by 3 times (5 × 5mm QFN32)jyc嘉泰姆
3. Support high frequency design (125kHz typical)
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Component Parameters and Precautions in Application Designjyc嘉泰姆

1 VCC supply voltage:The VCC power supply voltage is recommended to be 10-15V, which can effectively and completely open the internal power tube. Input more than 18V occasions, you can add a 78L12jyc嘉泰姆
To the chip VCC voltage regulator.jyc嘉泰姆
2 Setting of switching frequency:Set the PWM switching frequency by connecting a resistor between the chip RI pin and GND. The specific frequency value can be determined by the following formulajyc嘉泰姆
FOSC (kHz) = 6150/RI (kΩ)jyc嘉泰姆
3 setting of dead time:A resistor is connected between the DT pin and GND of the chip to set the dead time. The specific dead time value can be determined by the following formulajyc嘉泰姆
DT (NS) = 5 *rt (kΩ)jyc嘉泰姆
4 PCB layout:The capacitance between VCC and GND and the bootstrap capacitance between VB and VS are as close as possible to the chip pin; The large current path of the power tube is connected as wide and short as possible.jyc嘉泰姆
5 Output inductance:CXSD62683 working in continuous mode, the inductance can be selected according to the following formula:where Vin is the input voltage and Voutjyc嘉泰姆
Is the output voltage, Fs is the PWM operating frequency, Iripple is the peak-to-peak value of the current ripple in the inductor, and usually the Iripple is selected not to exceed the maximum output power.jyc嘉泰姆
30% of the flow.jyc嘉泰姆
6 Output capacitancejyc嘉泰姆
The output capacitor Co is used to filter the output voltage, so that the DC-DC voltage reducer outputs a relatively stable DC current to the load, and selectsjyc嘉泰姆
When selecting a capacitor with low ESR as much as possible, the size of the selected capacitor value is mainly determined by the ripple requirement of the output voltage, which can be determined by the following formula:jyc嘉泰姆
where & Delta;Vo is the output voltage ripple, & Delta;IL is the inductor current ripple, Fs is the PWM operating frequency, ESR is the equivalent series resistance of the output capacitor.jyc嘉泰姆
7 Output voltage settingjyc嘉泰姆
The output voltage of the CXSD62683 is set by the two voltage dividing resistors on the FB pin, and the reference voltage of the internal error amplifier is 1.3V, as shown in the figurejyc嘉泰姆
8.5 shown in the figure, the output voltage Vout =(1 R1/R2)* 1.3V. If you need to set the output voltage to 14.3V, you can set R1 to 10K and R2 to 1K,jyc嘉泰姆
Output voltage Vout =(1 10/1)* 1.3V = 14.3V.
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8 Peak current limit settingjyc嘉泰姆
In the case of external current limiting resistor: the CXSD62683 peak current limit is determined by the parameter of current limiting resistor R3, and the peak current Ipeak = 0.19V/RS1.
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Built-in power tube internal resistance current limiting case: CXSD62683 peak current limit is determined by the power tube internal resistancejyc嘉泰姆

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9 Short-circuit protection functionjyc嘉泰姆
When the output overcurrent, the output voltage is lower than the output set voltage 3/4, the chip internal detection delay, into the short-circuit protection, the output power tubejyc嘉泰姆
Close. The chip VCC needs to be powered on again or the EN pin needs to be triggered again to restore the output.
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Conclusion:jyc嘉泰姆
Through the breakthrough 80A level integration and intelligent protection design, the CXSD62683 provides "high reliability and small volume" DC-DC solutions for industrial power supply, fast charging equipment and new energy system. Its flexible voltage regulation and frequency modulation capabilities, combined with complete official design guidelines (typical circuit diagrams 6-1 to 6-4), can greatly accelerate the product development cycle. With the explosion of 5G base stations and edge computing devices, this chip is expected to become a benchmark for medium and high-power power supply design.jyc嘉泰姆

Extended application: Suitable for emerging fields such as server auxiliary power supply, electric vehicle charging module, photovoltaic inverter auxiliary power supply.jyc嘉泰姆


Technical Specification (Product PDF) :If you need detailed PDF specifications, please scan WeChat and contact us. You can also get free samples and technical support.!

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   Product packaging diagramjyc嘉泰姆


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   Circuit schematicjyc嘉泰姆


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  Related Chip Selection GuideMore related products......jyc嘉泰姆


Model VCC starting voltage VCC Shutdown Voltage Input voltage range Starting current Switching frequency Output voltage accuracy Built-in power tube Features Encapsulation
CXDC65167 6.5V 3.5V 20-60V Built-in Quick Start 10-100K, peripheral can be set 3% There are 48V battery-powered system step-down switching power supply chip ESOP8
CXAC85204 16V 9V 20-150V 3uA jitter frequency 1.5% There are Non-isolated system constant voltage constant current output SOP7
CXAC85207 9.5V 7.8V 10-25V 80uA 0-300K, peripheral adjustable 1.50% None programmable power chip SOP16
CXLB73135 9.5V 7.8V 10-25V 80uA 0-300K, peripheral adjustable 1.50% None programmable power chip SSOP24
CXDC65168 6.5V 3.5V 10-600V 200uA 0-300K, peripheral can be set 1.5% None Synchronous Rectification, HighEfficiencycan support the battery constant current constant voltage charging SOP16
CXSU63303 - - 7-150V External auxiliary power supply 70K 1.5% None The buck-boost control chip supports high-voltage and high-current protection solutions. QFN32
CXSU63304 - - 13-90V External auxiliary power supply 100K 1.5% None Buck-Boost Digital Power Chip Supporting PD3.0 Protocol QFN64
CXSU63305 3.65V 3.6V 4-600V 50uA 0-300K, peripheral can be set 1.5% None Step-up synchronous rectification scheme to support high-voltage high-current scheme SOP16
CXSD62669 16V 9V 20-90V 3uA jitter frequency 1.5% There are Non-isolated system constant voltage constant current output SOP7
CXSD62670 16V 9V 20-600V 3uA jitter frequency 1.5% There are Non-isolated system constant voltage constant current output SOP7
CXSD62671 - - 10-115V Built-in Quick Start 140KHz 3% None Short circuit hiccup, flexible and adjustable output voltage ESOP8
CXSD62672 - - 10-115V Built-in Quick Start 120KHz 3% None Short circuit lock, flexible output voltage adjustable ESOP8
CXSD62673 - - 10-100V Built-in Quick Start 120KHz 3% There are Zero power consumption enable, flexible and adjustable output voltage ESOP8
CXSD62674 - - 10-120V Built-in Quick Start 120KHz 3% There are Zero power consumption enable, flexible and adjustable output voltage ESOP8
CXSD62675 - - 10-120V Built-in Quick Start 120KHz 3% There are Short circuit hiccup, flexible and adjustable output voltage ESOP8
CXSD62676 - - 10-120V Built-in Quick Start 120KHz 3% None Short circuit hiccup, flexible and adjustable output voltage ESOP8
CXSD62677 - - 10-120V Built-in Quick Start 70KHz 3% None Short circuit lock, flexible output voltage adjustable ESOP8
CXSD62678 4.6V 3.8V 4-600V 50uA 0-300K, peripheral can be set 1.5% None Step-down synchronous rectification scheme to support high voltage and high current scheme SOP16
CXSD62679 16.5V 8V 10-600V 200uA 0-300K, peripheral can be set 1.5% None Synchronous Rectification, HighEfficiencycan support the battery constant current constant voltage charging SOP16
CXSD62680 8.5V 7.5V 10-600V 200uA 0-300K, peripheral can be set 1.5% None Synchronous Rectification, HighEfficiencycan support the battery constant current constant voltage charging SOP16
CXSD62681 9.5V 7.8V 11-250V 200uA 0-300K, peripheral can be set 1.5% None Synchronous Rectification, HighEfficiency, short circuit lock, built-in temperature protection, etc. SSOP16
CXSD62682 9.5V 7.8V 11-100V 200uA 0-300K, peripheral can be set 1.5% There are Synchronous Rectification, HighEfficiency, short circuit lock, built-in temperature protection, etc. QFN32
CXSD62683 9.5V 7.8V 11-30V 200uA 0-300K, peripheral can be set 1.5% There are Synchronous Rectification, HighEfficiency, short circuit lock, built-in temperature protection, etc. QFN32
CXSD62684 - - - External auxiliary power supply Maximum operating frequency 100KHz - None Digital Algorithm Current Mode Synchronous Buck Control Chip SSOP24
CXSD62685 9.5V 7.8V 10-25V 80uA 0-300K, peripheral adjustable 1.50% None Synchronous Rectifier Buck Power Supply Control Chip SSOP16